Universal die steel round corner milling cutter(4 Flutes)

 Die steel milling cutter

[4 blade]TM- universal die steel end mill

1. Suitable for general processing of ordinary steel and cast iron materials (≤48HRC)

2. High performance ALTIN coating, high temperature resistance, wear resistance

3. Suitable for water cooling, oil cooling, oil mist cooling and other cooling environment.



Die Steel Milling Cutter

"Die steel milling cutter" refers to a milling tool used for cutting die steel materials. Die steel is a special type of steel used in manufacturing molds (such as plastic injection molds, die-casting molds, etc.), which typically require high hardness, excellent wear resistance, and heat resistance. A milling cutter is a cutting tool used to remove material from the surface of a workpiece to achieve the desired shape.

The die steel milling cutter possesses the following characteristics and functions:

  1. Tool Material: It is usually made from high-speed steel (HSS) or cemented carbide (tungsten carbide) to ensure the tool maintains sufficient hardness and wear resistance during the cutting process.

  2. Tool Geometry: The geometry of the tool is designed based on the specific cutting tasks. Common tool shapes include flat end mills, ball end mills, corner radius end mills, etc.

  3. Tool Coatings: Some die steel milling cutters might be coated with special coatings such as titanium coatings or coated carbides to provide better cutting performance, reduce wear, and extend tool life.

  4. Number of Flutes: The number of flutes on the tool affects cutting efficiency and surface quality. Multi-flute cutters can increase cutting speed but may reduce the cutting depth per flute.

  5. Diameter and Length: Tool dimensions are selected based on the size and shape of the workpiece. Larger tools can complete cutting tasks in less time but require larger machine tools and cutting forces.

  6. Cooling and Lubrication: Proper cooling and lubrication are required during the cutting process to lower cutting temperatures, reduce wear, and maintain the quality of the cutting surface.

  7. Cutting Parameters: Cutting parameters such as feed rate, depth of cut, and cutting speed need to be adjusted according to the specific situation to achieve the best cutting results.

  8. Machining Stability: Cutting hard materials like die steel may generate significant cutting forces, so machining stability needs to be considered to prevent vibration and resonance, ensuring a smooth cutting process.

In summary, a die steel milling cutter is a tool specifically designed for cutting die steel materials, with special materials, geometry, and coatings that effectively accomplish cutting tasks on hard materials.